Panasonic SMT Chip Umusozi NPM-D3

Ibisobanuro bigufi:

Umusaruro uvanze hamwe nubwoko butandukanye substrate kumurongo umwe nabwo butangwa hamwe na convoyeur ebyiri.

Ibicuruzwa birambuye

Ibicuruzwa

Ikiranga

Umusaruro mwinshi mukarere hamwe numurongo wuzuye uzamuka Umusaruro mwinshi nubwiza hamwe no gucapa, gushyira hamwe no kugenzura inzira

Kugereranya modul yemerera umurongo uhindagurika Gushiraho ahantu uhindagurika hamwe na plug-na-gukina imikorere.

Kugenzura byimazeyo imirongo, hasi nu ruganda hamwe na software ya sisitemuImishinga yo gutanga umusaruro binyuze mugukurikirana imikorere.

Igisubizo Cyuzuye

Gitoya-ikirenge cya modular imirongo ushyiraho imitwe yubugenzuzi

Itanga inganda zujuje ubuziranenge hamwe no kugenzura kumurongo

* 1: PCB traverser convoyeur kugirango itegurwe nabakiriya. * 2: Nyamuneka hamagara uhagarariye ibicuruzwa byawe kubicapiro bihuye nibindi bisobanuro.

Umurongo-mwinshi

Umusaruro uvanze hamwe nubwoko butandukanye substrate kumurongo umwe nabwo butangwa hamwe na convoyeur ebyiri.

Icyarimwe icyarimwe cyo kumenya umusaruro mwinshi mukarere no gushyira hejuru-neza

Uburyo bwo gukora cyane (Uburyo bwo gukora cyane: ON

Icyiza.umuvuduko: 84 000 cph * 1 (IPC9850 (1608): 63 300cph * 1) / Gushyira neza: ± 40 μ m

Uburyo bwuzuye bwo hejuru (Uburyo bwo gukora cyane: OFF

Icyiza.umuvuduko: 76 000 cph * 1 / Gushyira neza: ± 30 mm (Ihitamo: ± 25μm * 2)

* 1: Amayeri ya 16NH × 2 umutwe * 2: Mubihe byagenwe na Panasonic

Umutwe mushya

Umutwe woroshye 16-nozzle umutwe

Urufatiro rushya-rukomeye

Urufatiro rukomeye rushyigikira umuvuduko mwinshi / gushyira neza

Kamera-imenyekanisha byinshi

· Ibikorwa bitatu byo kumenyekanisha byahujwe na kamera imwe

· Kumenyekanisha byihuse harimo ibice byerekana uburebure

· Kuzamurwa kuva 2D kugeza kuri 3D yihariye

Umusaruro mwinshi - Ukoresha uburyo bubiri bwo gushiraho

Ubundi, Kwigenga & Hybrid Gushyira

Guhitamo "Ubundi" na "Yigenga" uburyo bubiri bwo gushyira ibintu bigufasha gukoresha neza buri nyungu.

• Ubundi buryo:

Imitwe yimbere ninyuma ikora gushyira PCBs imbere ninyuma muburyo butandukanye.

• Yigenga:

Umutwe wimbere ukora gushyira kuri PCB kumurongo wimbere hamwe numutwe winyuma ukore gushyira kumurongo winyuma.

Umusaruro mwinshi binyuze mumwanya wigenga rwose

Byagezweho byigenga byigenga bya tray muguhuza bitaziguye na NPM-TT (TT2) .Bishobora gushyirwaho byimazeyo byigenga byimyanya ya tray kunoza igihe cyigihe cyo hagati, kinini-kinini cyo gushyira hamwe na 3-nozzle umutwe.Ibisohoka kumurongo wose byongerewe imbaraga.

Kugabanya igihe cya PCB

Emerera PCB ihagaze hamwe na L = 250mm * kuri convoyeur yimbere muri mashini kugirango ugabanye igihe cyo guhana PCB no kuzamura umusaruro.

* Mugihe uhitamo imiyoboro migufi

Gusimbuza mu buryo bwikora ibyuma bifasha (amahitamo)

Hindura imyanya ihinduranya pin kugirango ushyigikire udahagarara kandi ufashe kuzigama man-power namakosa yibikorwa.

Gutezimbere ubuziranenge

Igikorwa cyo kugenzura uburebure

Ukurikije amakuru yintambara ya PCB hamwe nubunini bwamakuru ya buri kintu kigomba gushyirwaho, igenzura ryuburebure bwashyizwe hejuru ryatezimbere kugirango ireme ryiza.

Kunoza igipimo cyimikorere

Ahantu ho kugaburira ni ubuntu

Mu mbonerahamwe imwe, ibiryo birashobora gushyirwaho ahantu hose.Gutanga ibihe byose kimwe no gushiraho ibiryo bishya kugirango umusaruro ukurikiraho birashobora gukorwa mugihe imashini ikora.

Abagaburira bazakenera amakuru yinjiza kumurongo ukoresheje sitasiyo yo gushyigikira (amahitamo).

Kugenzura Abacuruzi (SPI) • Kugenzura Ibigize (AOI) - Umuyobozi w'Ubugenzuzi

Kugenzura Abacuruzi

Kugenzura isura igaragara

Kugenzura ibice byubatswe

Kugenzura isura yibice byashizwe

Mbere yo gushiraho ikintu cyamahanga * 1 kugenzura

· Mbere yo gushiraho ibintu byo hanze byo kugenzura BGAs

Kugenzura ibintu by'amahanga mbere gato yo gushyira dosiye

* 1: Yagenewe ibice bya chip (usibye chip ya 03015 mm).

SPI na AOI guhinduranya byikora

· Kugurisha ibicuruzwa nibigize byahinduwe mu buryo bwikora ukurikije amakuru yakozwe.

Guhuriza hamwe amakuru yo kugenzura no gushyira amakuru

· Isomero ryibice bigize isomero cyangwa guhuza amakuru ntibisaba kubungabunga amakuru abiri kuri buri gikorwa.

Ihuza ryikora kumakuru meza

· Guhuza mu buryo bwikora amakuru meza ya buri gikorwa bifasha gusesengura inenge yawe.

Gutanga ibifatika - Gutanga umutwe

Uburyo bwo gusohora ubwoko

NPM ya Panasonic ifite uburyo busanzwe bwo gusohora HDF, butanga uburyo bwiza bwo gutanga.

Shyigikira utudomo dutandukanye / gushushanya uburyo bwo gutanga

· Ibyuma byerekana neza (amahitamo) bipima uburebure bwa PCB kugirango uhindure uburebure bwogutanga, butuma abantu badahuza kuri PCB.

Gushyira mu rwego rwo hejuru - Sisitemu ya APC

Igenzura itandukaniro muri PCBs nibigize, nibindi kumurongo kugirango ugere kumusaruro mwiza.

APC-FB * 1 Ibisubizo kumashini icapa

● Ukurikije amakuru yapimwe yasesenguwe uhereye kubagenzuzi bagurisha, ikosora imyanya yo gucapa.(X, Y, θ)

APC-FF * 1 Kugaburira imashini ishyira

· Isesengura ibyagurishijwe imyanya yo kugurisha, ikanakosora imyanya yo gushyira ibice (X, Y, θ) bikurikije.Ibice bigize ibicuruzwa (0402C / R ~) Ibikoresho bipakira (QFP, BGA, CSP)

APC-MFB2 Kugaburira AOI / Ibisubizo kumashini ishyira

· Kugenzura imyanya kumwanya wa APC

· Sisitemu isesengura ibipimo bya AOI ibipimo byo gupima, ikosora imyanya yashyizwe (X, Y, θ), bityo ikagumya kumenya neza aho ishyirwa. Bihujwe nibice bya chip, ibice bya electrode yo hepfo hamwe nibiyobora * 2

* 1: APC-FB (ibitekerezo) / FF (feedforward): Imashini igenzura 3D yikindi kigo nayo irashobora guhuzwa..(Nyamuneka saba uhagarariye ibicuruzwa byaho kugirango ubone ibisobanuro birambuye.)

Ihitamo ryibigize - Off-umurongo wo gushyigikira sitasiyo

Irinda gushiraho amakosa mugihe cyo guhinduka Itanga ubwiyongere bwumusaruro binyuze mubikorwa byoroshye

* Wireless scaneri nibindi bikoresho bigomba gutangwa nabakiriya

· Byanze bikunze kubuza gusimbuza ibice Kwirinda gusimburwa mugusuzuma amakuru yumusaruro hamwe namakuru ya barcode kubice bigize impinduka.

· Automatic setup data data synching imikorere Imashini ubwayo ikora verisiyo, ikuraho gukenera guhitamo amakuru atandukanye.

· Guhuza imikorereIbibazo cyangwa bidatinze muri verisiyo bizahagarika imashini.

· Igikorwa cyo kugendana Igikorwa cyo kugendana kugirango inzira yo kugenzura irusheho kumvikana.

Hamwe na sitasiyo yingoboka, gushiraho ikarita yo kugaburira kumurongo birashoboka no hanze yububiko.

· Ubwoko bubiri bwa Sitasiyo zirahari.

Ubushobozi bwo Guhindura - Ihitamo ryikora

Gushyigikira impinduka (amakuru yumusaruro no guhindura ubugari bwa gari ya moshi) birashobora kugabanya gutakaza igihe

· Indangamuntu ya PCB yasomwe mubwoko bwa PCB ID isomwa mumikorere iratoranijwe mubwoko 3 bwa scaneri yo hanze, kamera yumutwe cyangwa ifishi yo gutegura

Ubushobozi bwo guhindura - Kugaburira kugaburira inzira

Nigikoresho cyo gushyigikira kugendana uburyo bwiza bwo gushiraho.Ibikoresho byibikoresho mugihe gitwara kugirango ukore kandi urangize ibikorwa byo gushiraho mugihe ugereranya igihe gikenewe cyo gukora no guha umukoresha amabwiriza yo gushiraho.Ibi bizerekana amashusho kandi byorohereze ibikorwa byashizweho mugihe cyo gushyiraho umurongo.

Gutezimbere igipimo cyimikorere - Ibice bitanga inzira yo kuyobora

Ibikoresho byo gutanga ibikoresho bigendana neza nibitangwa byihutirwa.Ireba igihe gisigaye kugeza ibice birangiye n'inzira nziza yimikorere yo kohereza ibice byo gutanga amabwiriza kuri buri mukoresha.Ibi bigera kubintu byiza bitangwa.

* PanaCIM isabwa kugira abashoramari bashinzwe gutanga ibice kumirongo myinshi itanga umusaruro.

Imikorere y'itumanaho rya PCB

Ibisobanuro byerekana ibimenyetso byakozwe kumashini ya mbere ya NPM kumurongo byanyujijwe kumashini ya NPM yo hepfo. Niki gishobora kugabanya igihe cyinzira ukoresheje amakuru yimuwe.

Sisitemu yo Kurema Data - NPM-DGS (Model No.NM-EJS9A)

Nibikoresho bya software bitanga imiyoborere ihuriweho nububiko bwibitabo hamwe namakuru ya PCB, hamwe namakuru yumusaruro yerekana cyane umurongo wo kwishyiriraho hamwe nibikorwa byiza kandi byiza bya algorithms.

* 1: Mudasobwa igomba kugurwa ukwayo. * 2: NPM-DGS ifite imirimo ibiri yo kuyobora igorofa n'umurongo.

CAD itumizwa mu mahanga

Emerera kwinjiza amakuru ya CAD no kugenzura polarite, nibindi, kuri ecran.

Gukoresha neza

Kumenya umusaruro mwinshi kandi ikanagufasha gukora imirongo rusange.

Umwanditsi wa PPD

Kuvugurura amakuru yumusaruro kuri PC mugihe cyo gukora kugirango ugabanye gutakaza umwanya.

Isomero ryibigize

Emerera imiyoborere ihuriweho nububiko bwibitabo birimo gushiraho, kugenzura no gutanga.

Sisitemu yo Kurema Data - Offline Kamera (amahitamo)

Ibigize ibice birashobora gushirwaho kumurongo nubwo imashini ikora.

Koresha kamera yumurongo kugirango ukore ibice bigize ibice. Kumurika nuburyo bwihuta bishobora kwemezwa hakiri kare, bityo bigira uruhare mukuzamura umusaruro nubuziranenge.

Igice cya Kamera

Sisitemu yo Kurema Data - DGS Automation (ihitamo)

Imikorere yimikorere isanzwe igabanya amakosa yimikorere nigihe cyo gukora amakuru.

Ibikorwa bisanzwe byintoki birashobora kwikora.Mu gufatanya na sisitemu yabakiriya, imirimo isanzwe yo gukora data irashobora kugabanuka, bityo ikagira uruhare mukugabanuka cyane mugihe cyo gutegura umusaruro.Birimo kandi imikorere yo guhita ikosora imirongo hamwe nu mpande za aho uzamuka (Virtual AOI).

Urugero rwa sisitemu yose ishusho

Imirimo yikora (igice)

· Kuzana ibicuruzwa

· Gushiraho ikimenyetso

· PCB

· Gukosora ingingo ikosora nabi

Guhanga imirimo

· Gukoresha neza

Ibisohoka PPD

· Gukuramo

Sisitemu yo Kurema Data - Gukwirakwiza ibintu (guhitamo)

Mubikorwa birimo moderi nyinshi, gushiraho imizigo yakazi byitabwaho kandi bigashyirwa mubikorwa.

Kubirenze PCB isangira ibice rusange byashyizwe mubikorwa, gushiraho byinshi birashobora gusabwa kubera kubura ibice bitanga amasoko.Mu rwego rwo kugabanya imirimo isabwa yo gushiraho mugihe nkiki, ubu buryo bugabanya PCB mumatsinda amwe ashyira ibice, ahitamo imbonerahamwe ( s) yo gushiraho bityo itangiza ibikorwa byo gushyira ibice.Bigira uruhare mukuzamura imikorere yimikorere no kugabanya igihe cyo gutegura umusaruro kubakiriya bakora ibicuruzwa bitandukanye muburyo buke.

Urugero

Gutezimbere ubuziranenge - Kureba amakuru meza

Iyi ni software yashizweho kugirango ishyigikire gufata ingingo zihinduka no gusesengura ibintu bifite inenge binyuze mu kwerekana amakuru ajyanye n’ubuziranenge (urugero, imyanya yo kugaburira yakoreshejwe, kumenyekanisha indangagaciro n’ibice) kuri PCB cyangwa aho yashyizwe.Mugihe umuyobozi wubugenzuzi bwacu yatangijwe, ahantu hafite inenge harashobora kugaragara hamwe namakuru ajyanye nubwiza.

Idirishya ryiza ryo kureba

Urugero rwo gukoresha amakuru meza

Kumenya ibiryo bikoreshwa mugushiraho imbaho zumuzunguruko.Niba kandi, nkurugero, ufite byinshi bidahuye nyuma yo gutera, ibintu bifite inenge birashobora gufatwa nkibiterwa;

1.kwandika amakosa (gutandukana kwerekanwa no kumenyekanisha indangagaciro)

2.impinduka muburyo bwibigize (reel lot cyangwa abacuruzi nabi)

Urashobora rero gufata ingamba zihuse mugukosora nabi.

Ibisobanuro

Indangamuntu y'icyitegererezo	NPM-D3
Umutwe winyuma Umutwe wimbere	Umutwe woroshye16-nozzle umutwe	Umutwe wa nozzle	8-nozzle umutwe	Umutwe	Gutanga umutwe	Nta mutwe
Umutwe woroshye 16-nozzle umutwe	NM-EJM6D				NM-EJM6D-MD	NM-EJM6D
Umutwe wa nozzle
8-nozzle umutwe
Umutwe
Gutanga umutwe	NM-EJM6D-MD					NM-EJM6D-D
Umuyobozi w'ubugenzuzi	NM-EJM6D-MA					NM-EJM6D-A
Nta mutwe	NM-EJM6D				NM-EJM6D-D

PCB ibipimo * 1 (mm)	Uburyo bubiri	L 50 x W 50 ~ L 510 x W 300
	Umuyoboro umwe	L 50 x W 50 ~ L 510 x W 590
PCBigihe	Dual-lanemode	0 s * * Oya 0s mugihe cyigihe ari 3.6 s cyangwa munsi yayo
	Umuyoboro umwe	3.6 s * * Mugihe uhitamo imiyoboro migufi
Inkomoko y'amashanyarazi		Icyiciro cya 3 AC 200, 220, 380, 400, 420, 480 V 2.7 kVA
Inkomoko y'umusonga * 2		0.5 MPa, 100 L / min (ANR)
Ibipimo * 2 (mm)		W 832 x D 2 652 * 3 x H 1 444 * 4
Misa		1 680 kg (Gusa kumubiri wingenzi: Ibi biratandukanye bitewe nuburyo bwo guhitamo.)

Umutwe		Umutwe woroshye 16-nozzle umutwe (Ku mutwe)		Umutwe wa 12-nozzle (Ku mutwe)	Umutwe wa 8-nozzle (Ku mutwe)	2-nozzle umutwe (Ku mutwe)
		Uburyo bwo gukora cyane [ON]	Uburyo bwo gukora cyane [OFF]
Icyiza.umuvuduko		42 000 cph (0.086 s / chip)	38 000 cph (0.095 s / chip)	34 500 cph (0,104 s / chip)	21 500 cph (0.167 s / chip)	5 500 cph (0,655 s / chip) 4 250 cph (0.847 s / QFP)
Gushyira neza (Cpk □ 1)		± 40 µm / chip	± 30 μ m / chip (± 25 μ m / chip * 5)	± 30 μ m / chip	± 30 µm / chip ± 30 µm / QFP □ 12mm kugeza □ 32mm ± 50 □ 12mm Munsiµm / QFP	± 30 µm / QFP
Ibipimo (mm)		0402 chip * 6 kugeza L 6 x W 6 x T 3	03015 * 6 * 7/0402 chip * 6 kugeza L 6 x W 6 x T 3	0402 chip * 6 kugeza L 12 x W 12 x T 6.5	0402 chip * 6 kugeza L 32 x W 32 x T 12	0603 chip kuri L 100 x W 90 x T 28
Ibikoresho	Kanda	Igishushanyo: 4/8/12/16/24/32/44/56 mm
	Kanda	Icyiza.68 (4, 8 mm kaseti, Reel nto)
	Inkoni				Max.16 (Kugaburira inkoni imwe)
	Gariyamoshi				Icyiciro cya 20 (kuri federasiyo imwe)

Gutanga umutwe	Gutanga akadomo	Shushanya gutanga
Gutanga umuvuduko	0.16 s / akadomo (Imiterere: XY = mm 10, Z = munsi ya 4 mm kugenda, Oya θ kuzunguruka)	4.25 s / ibice (Imiterere: 30 mm x 30 mm yo gutanga inguni) * 8
Imyanya ifatika neza (Cpk □ 1)	± 75 μ m / akadomo	± 100 μ m / ibice
Ibigize	1608 chip kuri SOP, PLCC, QFP, Umuhuza, BGA, CSP	SOP, PLCC, QFP, Umuhuza, BGA, CSP

Umuyobozi w'ubugenzuzi		2D umugenzuzi (A)	2D umugenzuzi (B)
Icyemezo		18 µm	9 µm
Reba ubunini (mm)		44.4 x 37.2	21.1 x 17.6
Kugenzura igihe	Kugurisha Kugenzura * 9	0.35s / Reba ingano
	Kugenzura Ibigize * 9	0.5s / Reba ingano
Kugenzura	Kugurisha Kugenzura * 9	Igice cya chip: 100 μ m x 150 μ m cyangwa zirenga (0603 mm cyangwa zirenga) Ibikoresho bipakira: φ150 mm cyangwa byinshi	Igice cya chip: 80 μ m x 120 μ m cyangwa zirenga (0402 mm cyangwa zirenga) Ibikoresho bipakira: φ120 mm cyangwa byinshi
	Kugenzura Ibigize * 9	Chip ya kare (0603 mm cyangwa irenga), SOP, QFP (ikibanza cya mm 0,4 cyangwa irenga), CSP, BGA, capacitor ya Aluminium electrolysis, Volume, Trimmer, Coil, Umuhuza * 10	Chip ya kare (0402 mm cyangwa irenga), SOP, QFP (ikibanza cya mm 0.3 cyangwa irenga), CSP, BGA, capacitor ya aluminium electrolysis, Volume, Trimmer, Coil, Umuhuza * 10
Kugenzura	Kugurisha Kugenzura * 9	Kuzunguruka, guhuzagurika, kudahuza, imiterere idasanzwe, ikiraro
	Kugenzura Ibigize * 9	Kubura, guhinduranya, guhinduranya, polarite, kugenzura ibintu byamahanga * 11
Umwanya wo kugenzura neza * 12 (Cpk □ 1)		± 20 mm	± 10 mm
Oya	Kugurisha Kugenzura * 9
	Kugenzura Ibigize * 9

* 1:	Bitewe no gutandukana kwimurwa rya PCB, guhuza bitaziguye na NPM (NM-EJM9B) / NPM-W (NM-EJM2D) / NPM-W2 (NM-EJM7D) ibice bibiri byerekana inzira ntishobora gushyirwaho.
* 2:	Gusa kumubiri nyamukuru
* 3:	Igipimo D harimo ibiryo bya tray: 2 683 mmIgipimo D harimo igare ryibiryo: 2 728 mm
* 4:	Ukuyemo monitor, umunara wibimenyetso hamwe nigifuniko cyabafana.
* 5:	± 25 μm yo gushyigikira uburyo bwo gushyigikira. (Mubihe byagenwe na Panasonic)
* 6:	Chip ya 03015/0402 isaba nozzle / ibiryo byihariye.
* 7:	Inkunga ya 03015 mm yo gushyira chip irahitamo.
* 8:	Uburebure bwa PCB uburebure bwa 0.5s burimo.
* 9:	Umutwe umwe ntushobora kugenzura abagurisha no kugenzura ibice icyarimwe.
* 10:	Nyamuneka reba agatabo kerekana ibisobanuro birambuye.
* 11:	Ikintu cyamahanga kirahari kuri chip ibice.(Ukuyemo 03015 mm chip)
* 12:	Nibigenzurwa byabagurisha neza neza byapimwe namakuru yacu dukoresheje ibirahuri PCB kugirango tumenye indege.Irashobora guterwa nimpinduka zitunguranye zubushyuhe bwibidukikije.